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IPS

Award Winning Knowledge

 

 

 

 

 

 

 

 

 

We provided our design and process expertise for a major upgrade for a Large-Scale Manufacturing Technology Map Project., including modifications to the cell culture, harvest and purification areas.  The finished facility provides a 300% increase in yield over previous production output and was awarded the 2010 Facility of the Year, Operational Excellence.

Biotechnology: Taking Technology to Production

With technical expertise spanning R&D to pilot-scale and large-scale production, our team knows the technology, trends and regulatory environment to successfully deliver your project. Our unique approach and technical expertise enables us to significantly improve operational capabilities, throughput and process control, optimize cost and minimize risk.

Biotech / Bioprocess Expertise

  • Flu Egg Vaccine Production
  • Bioprocess Modeling, Optimization & Debottlenecking
  • Utility Demand Profiles
  • Upstream / Downstream Processing
  • Fermenter Equipment Design
  • Traditional and Single-Use Technologies
  • Media and Buffer Prep
  • Bioreaction Systems
  • Separation and Purification Operations
  • CIP / SIP Systems
  • Scale-Up /  Equipment Modification
  • Contamination Consulting
  • Manufacturing Operations Consulting
  • Control System Design / Integration
  • Batch Process Simulation
  • Process Scope Development
  • PFDs and P&ID
  • Process Architecture
  • Process Instrumentation & Delta V
  • Cell Culture and Microbial Fermentation
  • BSL & ABSL 2 / 3 Facilities
  • BIM / 3D Piping Design & Isometrics
  • Risk Assessments & HazOp Reviews
  • Superskid & Module Design
  • URS & Equipment Specifications
  • Central Utility Plants & Equipment
  • Process Gases Generation
  • Biokill & Process Waste Systems
  • System FAT & Procurement 
  • Utility Energy Optimization
  • Total Cost of Ownership Comparison

We have working experience with a wide range of products including vaccines, protein therapeutics, whole cell products, industrial enzymes, vitamins, organic acids, amino acids, DNA products and flu egg production. 

Examples of successfully completed projects include installation of cell culture reactors,  Greenfield clinical manufacturing of cell culture and fermentation products, clinical facility for stem cell production,  commercial fermentation manufacturing expansion, vaccine pilot plant, flu and pandemic H1N1 vaccine adjuvant, upgrades to allow the use of isopropyl alcohol in downstream processing area, start-up, engineering and commissioning of a bulk bio facility, installation of 5 new bioreactors and a Greenfield vaccine manufacturing facility using roller bottle technology.

Our team is comprised of dedicated industry experts with operating company experience.