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IPS

Process Expertise

 

Gerald Cerulli, PE

Jerry is a recognized expert in containment control strategies and CIP technology. 

 

His project experience includes process engineering management for a 250,000sf Bulk Mfg Facility renovation consisting of 122 subprojects.

 

The finished facility provides a 300% increase in yield over previous output.  The project won the 2010 Facility of the Year Award, Operational Excellence.

Process and BioProcess Engineering

Knowing the technology, industry trends, regulatory environment and manufacturing processes enables our process/bioprocess engineers to identify opportunities to streamline production and maximize efficiency.

We apply our extensive experience, awareness and understanding to your project and place importance on time-to-market, plant flexibility and cost control to avoid costly project delays and minimize risk. 

Process & Process Control 

 
  • Process Scope Development
  • Batch Process Simulation
  • Process Flow Diagrams (PFD)
  • Process & Instrumentation Diagrams (PID)
  • Process Architecture
  • Single-use Processing & ROI
  • Process Instrumentation & Delta V
  • Cell Culture & Microbial Fermentation
  • Operational Excellence / Optimization
  • BSL & ABSL 2/3 Facilities
  • Aseptic Fill / Finishing
  • BIM / 3D Piping Design & Isometrics
  • Risk Assessments & HazOp Reviews
  • Superskid & Module Design
  • URS & Equipment Specifications

Process Utilities

 
  • Clean-in-Place Systems (CIP)
  • Clean Steam Systems
  • Steam-in-Place (SIP) Circuiting
  • Water for Injection (WFI)
  • USP Purified Water Systems
  • Central Utility Plants & Equipment
  • Process Gases Generation
  • Biokill & Process Waste Systems
  • System FAT & Procurement 
  • Utility Energy Optimization

 Facility Engineering

 

Expert Insight